See every string. Lose no energy.
PlantAI Solar: SCADA, PPC, RMS & BESS EMS for Solar Plants
PlantAI Solar brings edge SCADA, a cloud portal and AI to remote, unmanned solar plants — so your team sees every device every second and acts before energy is lost.
One Platform for the Whole Solar Plant
From the string to the grid connection, and from the site to the boardroom.
SCADA & Power Plant Controllers (PPC)
Edge SCADA on an industrial PC at site reads inverters, every string, meters, VCB/ACB, transformer, relay and weather every 1–5 seconds, with a live single-line diagram. Plant control stays local, at site or over VPN.
Remote Monitoring Systems (RMS)
An India-hosted cloud portal and mobile app: every plant on one screen, 1-minute data, WhatsApp/SMS/e-mail alerts, link-loss alarms and an open REST API for ERP, SAP or Power BI.
BESS Energy Management Systems (EMS)
Battery and DC-system monitoring on the same open Modbus platform, with AI day-ahead forecasts in 15-minute blocks to plan storage and schedules against the grid.
What a Remote Solar Plant Loses Without Visibility
A datalogger tells you what happened yesterday.
Unmanned
Most plants are remote; faults wait for the next site visit.
1 month
A dead string can go unnoticed until the next manual inspection.
10–20 min
Delay before a datalogger cloud even shows an inverter trip.
₹2.2 lakh/yr
What a 2 MW plant can recover with real-time monitoring and AI.
How PlantAI Works
Edge SCADA at the plant does the real-time work; a cloud portal brings it to everyone else.
Field Devices
Inverters, every string, meters, VCB/ACB, transformer, relay, DC battery, weather.
Gateways
One per cable run (Modbus RTU/TCP), so one fault never blinds the plant.
PlantAI Edge
Industrial PC at site: reads every 1–5 s, runs alarms, AI and reports; works without internet.
PlantAI Cloud
India-hosted portal: every plant, 1-minute data, alerts and API.
Your Team
Browser, Android and iPhone app, WhatsApp, SMS and e-mail alerts.
Open standard — Modbus, no brand lock-in
Bankable KPIs — calculated to IEC 61724-1
Safe by design — cloud can acknowledge, never control
Made for Plants With No Engineer on Site
Tested: link cut, nothing lost, gap refilled within a minute.
Alerts to Phones
WhatsApp, SMS and e-mail to the right person, by plant and severity.
Link-Loss Alarm
If a plant stops reporting for 3 minutes, its contacts are told.
Nothing Is Lost
The edge queues up to 45 days of data during outages and uploads it when the link returns.
Acknowledge by Phone
An engineer acks on the phone; the plant records who and when.
Self-Healing
Services restart themselves, with health checks on every component.
Secure by Design
Cloud cannot operate breakers or inverters; control stays at site or over VPN. Built with ISO 27001 security practice.
See PlantAI Solar in Action
Every screen below is from the software on a 2.4 MWp demo plant.
Cloud Fleet Overview
Plants online, fleet output, energy and revenue today, and critical alarms — one card per plant.
Live Single-Line Diagram
Drawn from configuration: breaker positions in IEC colours, energised paths, ABT main and check meters.
Inverters vs the Fleet
Efficiency, output, heat-sink temperature and insulation per inverter — weak units stand out before they trip.
String Monitoring
Every string compared with its neighbours; open circuits, blown fuses and failed bypass diodes found in minutes.
Performance Analytics (IEC 61724-1)
Daily and temperature-corrected PR, generation against P50 budget, availability and specific yield.
Plant Overview
Live KPIs with targets, revenue and CO₂, breakers and trips, DC insulation, live power flow and alarms.
How AI & Machine Learning Benefit Your Plant
Models run on your own edge server — your data never leaves for an outside AI service.
Day-Ahead Forecast
Next 36 hours in 15-minute blocks with a P10–P90 band.
→ Fewer DSM deviation charges
Expected-Power Model
What the plant should make now from sun and temperature.
→ Shortfalls seen in minutes
Peer Comparison
Each string against neighbours, each inverter against the fleet.
→ Weak units found automatically
Loss Attribution
Splits losses into heat, dust, clipping, downtime and cables.
→ Know where to act first, in ₹
Smart Cleaning
Tracks daily dust loss against the cost of a cleaning cycle.
→ Clean when it pays
Failure Early Warning
Transformer ageing (IEC 60076-7) and insulation trends.
→ Fix in a planned shutdown
PlantAI vs Datalogger + Vendor Cloud
What each one does for your plant.
| What matters to you | Datalogger + vendor cloud | PlantAI edge + cloud |
|---|---|---|
| How often data is recorded | Every 10 minutes or slower | Every 1–5 s at site; 1 min in cloud |
| Values per device | About 25 | All of them, plus every string |
| Breakers, relay, transformer, battery | Rarely connected | Included |
| Alarm speed | 10–20 min; SMS often extra | Seconds at site; WhatsApp/SMS/e-mail |
| Early warning before a trip | No | Yes: limits, trends, insulation, AI |
| If the internet fails | No live view at site; gaps | Site keeps running; cloud gap refilled |
| Data ownership & API | Vendor’s cloud; limited or paid API | Full history on your server; REST API (OpenAPI 3) |
| Yearly cost | Licence × plant kW, every year | Flat per plant: AMC + cloud |
Best suited to ground-mounted plants of 1 MW and above, remote plants with no engineer on site, and government and institutional campuses.
Complete Supply: Hardware, WMS & Software
Everything the plant needs for monitoring and control, supplied and integrated by one partner — from the weather station to the cloud.
Weather Monitoring Station (WMS)
Pyranometers for GHI and plane-of-array irradiance, module-back and ambient temperature, wind speed and direction, humidity and rain — selected to suit your plant’s IEC 61724-1 monitoring class.
PlantAI Edge Hardware
Fanless industrial PC in the control panel, on UPS, with local storage for the plant’s full history — keeps running without internet.
Communication & Network
Modbus RTU/TCP gateways and protocol converters for every communication loop, managed switches, firewall, VPN and 4G/fibre routers, with surge protection.
Existing Equipment Integration
We connect your plant’s existing ABT main and check meters, multifunction meters, VCB/ACB, protection relay, transformer and DC battery system over Modbus, mapped register by register. The equipment itself is supplied by others.
Commercial Software & Licences
Licensed operating system, database, SCADA/HMI and security software where your specification calls for it — supplied, patched and renewed under AMC.
Panels, Converters & Commissioning
SCADA and communication panels, signal converters, isolators and fibre media converters, with configuration, site acceptance tests, operator training and AMC.
Scope note: we supply the hardware, sensors and converters, and configure, integrate and commission the system. Cabling, erection work and plant electrical equipment (energy meters, protection relays, switchgear) are not in our scope — they are provided by the client or their electrical / EPC contractor, and we integrate them.
Start With a Site Survey
Get the exact device list, communication architecture, 4G/fibre link and a fixed quotation for your plant.